Victaulic pipe grooving machine OEM factory

Pipe grooving machine OEM factory

Category Pipe Grooving Machine

Grooves carbon steel pipes from 2-12″ | 50-300mm

Standard roll set can groove carbon steel pipe with wall thickness
from Schedule 10 to Schedule 40.
Compact, light weight, and ergonomic profile. Easy to groove and
transport.

Pipe grooving machine OEM factory

IDEAL FOR SPRINKLER SYSTEM INSTALLATIONS, FIRE SUPPRESSION, MINING AND INDUSTRIAL USE.
Sturdy Hydraulic Pump With Precisely Formed Grips For Ideal Handling
Compact & Stable Machine Design
Powerful Yet Quiet Motor
Fine Adjustment For Groove Depth & Regulation
Pressure Valve For Quick Modifications
Heavy Duty Roller Pipe Support Included
Stabilizer for large pipe diameters, Adjustable up to 12”
Includes Enclosed tool compartment for Groove Sets

GROOVE DIAMETER STOP ADJUSTMENT
The groove diameter stop must be adjusted each time rolls are changed and for each change in pipe size or wall thickness.

1. Verify that the correct, matching roll set is installed on the tool. Rolls are marked with the pipe size and part number. If the correct, matching rolls are not on the tool, the roll set must be changed by following the steps.

2. Insert a piece of pipe of the correct size and wall thickness onto the lower roll.
3. Close the hydraulic pump valve.
4. Use the hydraulic pump handle to bring the slide down until the upper roll contacts the pipe.

5. Loosen the locking nut from the depth adjuster nut. Tighten the depth adjuster nut downward against the top of the tool head.
6. Adjust the depth adjuster nut upward to a distance equal to the required groove depth. One rotation of the depth adjuster nut equals 2.5 mm.
7. Prevent the depth adjuster nut from rotating. Tighten the locking nut downward against the top of the depth adjuster nut.

8. Groove the sample pipe by following the related section. Continue the grooving operation until the depth adjuster nut contacts the tool head. Allow the pipe to rotate an additional one to two turns to ensure groove completion.
9. After a trial groove is prepared and the pipe is removed from the tool, carefully check the “C” groove diameter. Refer to the “Roll Groove Specifications” section. The “C” groove diameter
dimension is best checked with a pipe tape. If a vernier caliper or narrow-land micrometer is used, the groove must be checked at two locations, 90° apart. The average reading must equal the required groove diameter specification.
10. If the “C” groove diameter is too large (too shallow), loosen the locking nut and adjust the depth adjuster nut upward to half the distance of the value of the desired adjustment to the “C”
groove diameter.
11. If the “C” groove diameter is too small (too deep), loosen the locking nut and adjust the depth adjuster nut downward to half the distance to the value of the desired adjustment to the “C” groove diameter.
12. Prepare another trial groove and check the “C” groove diameter again. Follow all steps in this section until the “C” groove diameter is within specification.

GROOVING OPERATION
1. Before grooving, ensure that all instructions in the previous sections of this manual have been followed.
2. Plug the pipe groove rolling machine into an internally-grounded electrical source.
3. Turn the switch on the side of the tool to the “ON” position to verify that the tool is operational and that lower roll is turning clockwise.
4. Turn the switch on the side of the tool to the “OFF” position.
5. Open the hydraulic pump valve by turning the knob counterclockwise. This will raise the slide and upper roll to their highest positions.
6. Insert a piece of pipe of the correct size and wall thickness onto the lower roll.
7. Close the hydraulic pump valve by turning the knob clockwise.
8. Operator should be positioned, as shown.
9. Use the hydraulic pump handle to bring the slide down until the upper roll contacts the pipe.
10. Turn the switch on the side of the tool to the “ON” position. Check the tracking of the pipe as it rotates to verify that it remains against the lower roll.
NOTE: If the pipe does not remain against the lower roll, stop the tool by turning the switch to the “OFF” position. Verify that the pipe is level and positioned properly.
11. With the switch in the “ON” position, the pipe will begin to rotate clockwise. As the pipe rotates, begin grooving by using the hydraulic pump handle.
12. Continue the grooving operation until the locking nut/depth adjuster nut contact the tool head. Allow the pipe to rotate an additional one to two turns to ensure groove completion.
13. Turn the switch on the side of the tool to the “OFF” position.
14. To release the pipe, open the hydraulic pump valve by turning the knob counterclockwise (be prepared to support short pipe lengths when opening the hydraulic pump valve). Remove pipe from tool.

LOWER ROLL REMOVAL
1. Open the hydraulic pump valve by turning the knob counterclockwise. This will raise the slide and upper roll to their highest positions.
2. Remove the main shaft fastening nut, then remove the lower roll. Store the lower roll in a safe location for future use.

UPPER ROLL REMOVAL
1. Open the hydraulic pump valve by turning the knob counterclockwise. This will raise the slide and upper roll to their highest positions.
2. Loosen the upper shaft retaining screw.
3. While supporting the upper roll, remove the upper shaft from the slide/upper roll holder by pulling it straight outward. Remove the upper roll, and store it in a safe location for future use.

UPPER ROLL INSTALLATION
Clean the upper shaft to remove any dirt before installation of the upper roll. Inspect the roller bearing inside the upper roll for proper lubrication and condition.
The upper roll must be installed before the lower roll.
1. Carefully insert the desired size upper roll behind the slide/upper roll holder with the markings on the upper roll facing outward.
2. While supporting the upper roll, insert the upper shaft into the slide/upper roll holder and upper roll.
3. Tighten the upper shaft retaining screw to retain the upper roll on the upper shaft.
4. Lubricate upper roll bearing with a No. 2EP Lithium based grease. Refer to the “Maintenance” section for additional information.

LOWER ROLL INSTALLATION
Clean the main shaft and lower roll bore to remove any dirt before installation of the lower roll. NOTE: To aid in removing the lower roll at a later time, apply a thin film of oil or grease
(anti-seize lubricant) to the main shaft before installing the lower roll.
1. Slide the desired size lower roll fully onto main shaft with the marked side facing outward.
2. Tighten the main shaft fastening nut completely to retain the lower roll on the main shaft.

MAINTENANCE
Prior to the start of each shift, verify that the Hangzhou Suntech Machinery grooving tool and roll sets are clean. Lubricate the tool at the grease ports. Always lubricate upper roll bearings and main shaft bearings when rolls are changed by utilizing the grease ports. Use a No. 2EP Lithium based grease. On a monthly basis, lubricate the gear motor with a spray-type, heavy-duty open gear lubricant.

HYDRAULIC SYSTEM
The level of hydraulic fluid should be checked before operation and must be checked several times per year, especially if the hydraulic pump is not operating properly. Use a #20 oil (ISO
Viscosity Grade 22) for the hydraulic pump. The level of the oil should be no higher than the inlet hole when the hydraulic pump valve is released. Relieve pressure in the hydraulic system by
opening the hydraulic pump valve, then remove the plug indicated above to add hydraulic fluid. 1. Open the hydraulic pump valve by turning the knob counterclockwise. 2. Loosen the valve and put it aside. Fill with oil until the oil level comes close to the inlet hole.

Drain Hydraulic System
1. Open the hydraulic pump valve by turning the knob counterclockwise.
2. Remove the bolts supporting the cylinder.
3. Remove the plug at the bottom of the cylinder. Drain the oil in the tank.

PIPE STAND
Regular lubrication is required for the Pipe Stand. On a weekly basis, apply a light machine oil to the location shown above at each universal ball unit. Work the light machine oil in
by rotating the universal ball units.

REPLACEMENT PARTS
Any replacement parts must be ordered from
Victaulic to ensure proper tool operation.

F.A.Q.

1. Who are we?

We are professional pipe machine manufacturer located in Hangzhou city of China starts from 1989, we are close to Port Shanghai, Ningbo as well as Yiwu. We mainly export to North and South America, South Asia and the Middle East countries. Our client are power tools wholesaler and comnpany for specific constrution project such as fire fighting pipeline building etc.

2. How can we guarantee the quality?

We always test at least one pipe on every pipe machine before we ship out.
Some of our heavy duty models works well after even 7 or 8 years according to our client feedback, for all of our machine we offer 12 month warranty.

3. What can you buy from us?

All kind of pipe tools and plumbing tools, such as pipe threading machine, pipe grooving machine, pipe cutting machine, pipe hole cutter, manual pipe bender, pipe vice as well as the test pump.

4. Why should you buy from us not from other suppliers?

We focus on quality piping tools, machinery and service. We have almost all kind of pipe tools, place order to us we can mix different models in one shipment. Language available:English,Spanish,Japanese,Portuguese,German,Arabic,French,Russian,Korean,Hindi,Italian

5. How long is the leadtime?

Since the voltage of machine motors are customized, usually the lead time will be 10-35 days after payment.

6. How can you place order?

We accept T/T payment directly to our company account and we can also create order on the online shop site that you can pay to us by credit card.

7. How to ship?

We ship by sea to port for bulk order and we also ship to door for small shipment.

8. What is the MOQ?

Basically there is no MOQ required for our machines, we can ship any quantity but it is highly recommened to make order amount not less than USD2000.00, because according to our experience if the order are too small amount the sea shipping adding tarrif makes it not cost-effective to buy oversea.

9. Is OEM acceptable?

Yes. For bulk order we can make nameplate and customized packaging in client’s brand.